| Page 9-7 |
Step 4: Position the WD-415 Trim Cable
Brackets on the two E-616 Cover Plates as shown in Figure
3. The brackets are located on opposite sides of the cover
plates for the left and right elevators.
Drill four #30 holes, located approximately as
shown, through the brackets and cover plates.
|
|
Step 5: The
attachment hardware for the E-616 Cover Plate is shown in Figure
4 for reference purposes. Dimple the cover plate for
screws and the E-615 Reinforcement Plate to accept the
dimple in the cover plate.

Dimple the #40 holes in the reinforcement plate for
the dimples in the skin and the 3/32" flush rivets
used to attach the nut plates. The K1100 nut plates will
accommodate the dimple for the screws in the reinforcement
plate, but will have to be dimpled for the nut plate attachment
rivets. (see Section 5R) |
|
| Step 6: Repeat
Step 5 for the e-1015 Reinforcement Plate and the E-616 Cover
Plate on the right elevator. (The dimple is on the opposite
side of the cover plate on the right elevator.

|
|
|
Step 7: Completely
disassemble both elevators. Mark all the parts so that
they can be reassembled in the same position. Make sure to
mark the inside surface of the skins to prevent dimpling
the holes in the wrong direction.
|
|
Step 8: Deburr
all the holes and any unfinished edges.
|
|
Step 9: Dimple the
holes in the E-1001A&B Skins (don't forget the three
hholes in the close out tabs), and the E-913 Counterbalance
Skin.
|
|
| Page 9-8 |
Step 1: Dimple the
holes in both flanges of the E-1002 Front Spars to accept
the skin Dimples.
|
|
Step 2: Machine
countersink the inboard twenty nine holes in the top
flange (THE TOP FLANGE ONLY!) of the E-1007 Rear Spars to
accept the skin dimples. See Figure 1. Machine
countersinking these holes provides a flat surface on the
underside of the flange to attach the trim tab hinge. |
|
Step 3: Dimple the 3
holes in the front spars which are used to attach
the rib roots, for the 3/32ths rivets. Dimple flush the
side of the spars indicated in Figure 1 |
Dimple the two holes in the rear
spar. |
|
Step 4: Dimple the forward and
aft flanges of the E-905 Root Ribs to accept the dimples
made in the webs of the spars. Dimple the top and bottom
flanges to accept the skin dimples. (Note;
The vise grip dimple die worked well for this.) |
|
| Page 9-9 |
| Step 1: Dimpling
can cause flanges to bend slightly. Make sure the flanges
of the E-1002 Front Spar and E-1007 Rear Spar are still
bent at the angle indicated in Figure 1. Adjust with the hand
seamer if necessary. |
Step 2: Dimple the
holes in the long flange of the inboard E-1022 Shear Clip
for the 1/8" flush rivets, flush on the side shown in
Figure 2. (The shear clip attached to the E-903 Outboard
clip does not need to be dimpled.) |
|
Step 3: Dimple the
flanges of the E-1008A & B Rib halves, shown in Figure
3, to accept the dimples in the skins. |
Step 4: Dimple the two
holes, indicated in Figure 4, in the web of the E-904
Inboard Tip Rib for 1/8" holes |
|
Dimple the corresponding holes in the E-903 Outboard
Tip for the dimples in the inboard tip. |
|
Step 5: Dimple the top
and bottom flanges of the E-903 and E-904 Tip Ribs for the
skin dimples. |
|
|
Back
Home
Next |
|
|
|
|
|
|